Case study

History

It began with paper — swapping out plastic packaging for a material that returns safely to
the earth. But paper alone couldn’t meet every need, so we developed a coating solution
that gives it the strength and durability plastic once offered, without the environmental
cost. Today, that journey reaches its true destination: the hands of the end consumer, who
now holds packaging that protects what matters without harming the planet it comes
from

case study

Biopack

Styrofoam lingers in landfills for decades, wreaking havoc on ecosystems long after its job is done. Biopack offers the same protective cushioning — for cold logistics and fragile items alike — but disappears without a trace. Made from tender coconut husk and agricultural waste, coated entirely in a plant-based barrier, it replaces styrofoam at every step while creating new income streams for rural communities

Key Features

• Suitable for cold logistics
• Fully biodegradable.
• Excellent for fragile item protection
• Supports rural communities through sustainable sourcing.
case study

Licious

It began with a LinkedIn message. Licious — a name trusted by millions for fresh meat and seafood — had come across our fish pouch and saw something they'd been searching for: a way to move away from plastic without compromising on freshness.

The ask was bigger than anything weld tackled before. Fresh meat isn't gentle cargo — it's heavy, it's handled roughly, it moves through a demanding cold chain before it ever reaches a customer's door. Could paper really hold up where plastic had always been the default?

We said yes, and got to work. Trial after trial, we shaped and reshaped paper pouches, testing them against the realities of fresh meat packaging — trying to give paper the strength that industry had assumed only plastic could offer.

The early results were promising. But when the pouches met the rough-and-tumble of real logistics — the tossing, the stacking, the weight of fresh cuts in transit — the material met its limit. It wasn't the ending we wanted, but it was the beginning of something more important: a clearer picture of exactly what fresh food packaging demands, and the resolve to build a solution tough enough to meet it.

That challenge still drives us today, pushing our R&D toward materials that can protect fresh food as fiercely as plastic once did — without ever costing the planet
case study

Bookwrap

Book wraps have always leaned on plastic — thin, disposable, and rarely given a second thought once the package is opened. But every one of those wraps outlives its use by decades, quietly adding to the plastic problem one parcel at a time.

Varsya saw an opportunity to change that. We set out to create a book wrap that could do everything plastic did — protect, preserve, present — without the environmental baggage. The result was a coated paper book wrap, engineered to be genuinely water-resistant, so books stay safe from moisture through every stage of shipping and handling.

Books come in all shapes and sizes, so we built the wraps ready-to-pack in small, medium, and large sizes — fitting seamlessly into existing packaging workflows without extra customization headaches.
case study

Vande Bharat

Vande Bharat made an remarkable switch: replace plastic containers used for their packaged meals with a paper-based alternative. It was a mission Varsya was ready for — but this challenge came with a twist most packaging never has to face.

The food wasn't just packed and shipped. It was frozen, stored, and later reheated — putting the container through extreme swings in temperature. As the food thawed and warmed, condensation formed inside, leaving ordinary paper containers soggy and structurally compromised right when they needed to perform most.

It was a problem plastic had quietly solved for years, and paper would need to solve too. Our team went back to the drawing board, researched to understand exactly how moisture behaved inside the container through the freeze-reheat cycle. That research led to a breakthrough: a high- performance upgrade to our coating solution, engineered specifically to withstand condensation without breaking down.

Trial after trial followed, refining the formulation until the containers held strong through freezing, reheating, and everything in between. The result was a success— sturdy, reliable paper containers ready to replace plastic in one of the toughest use cases in food packaging.

This partnership with Vande Bharat continues today, as we keep refining and scaling the solution for their evolving needs.

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